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KTM XL40 LED Headlight Kit (24-on) w/ Hi-Low Harness Baja Desigins

KTM XL40 LED Headlight Kit (24-on) w/ Hi-Low Harness Baja Desigins



Regular price $478.95
Sale price $478.95 Regular price

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Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit with Hi/Low harness built for KTM XC-W, XW-F, and XCF-W motorcycles. Derived from the powerhouse XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes.

The included Hi/Low harness lets riders reduce output in low-beam mode by about 25 Degree of high beam, producing 1,435 lumens when full brightness isn't needed. Engineered for dirt bikes with lower-output OEM stators, the XL40 draws only 43.5W making it the ideal high-performance upgrade for riders who previously lacked a compatible premium option.

Paired with the signature XL Trail Lens, it delivers both vertical and horizontal beam coverage with excellent near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots improving clarity through elevation changes, vertical transitions, and sharp corners.

The result is a smooth, evenly distributed field of light that boosts confidence in demanding terrain. This kit replaces the OEM headlight unit and includes an inline Hi/Low Harness and the Motominded mount for easy installation.

Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.

Kit Includes:

  • (1x) XL40 Trail Lens Clear w/ 2024+ OEM Connector
  • (1x) Hi/Low Harness
  • (1x) Motominded XL Bracket
  • All Necessary Mounting Hardware

XL40 Specifications (per light):

  • Lumens: 5,224 (Hi)/ 1,435 (Low)
  • Watts/Amps: 43.5W/3.4A at 12.8V
  • Modes: high beam, dimming feature (25 Degree brightness)

XL40 ELS Score:

  • XL40, Trail lens, high beam: 92 degree /5.9/226'/5224
  • XL40 Trail lens, low beam: 74 degree /5.9/119'/1435

The Baja Designs Advantage

  • Satisfaction Guarantee 30-Day Money Back Guarantee
  • Limited Lifetime Warranty Complete Purchase Protection
  • uService Replaceable Lenses And Optics
  • ClearView All The Light, Right Where You Need It
  • MoistureBlock Waterproof, Rain Proof, Submersible
  • CopperDrive Safely Driving LEDs at 100 Percent
  • 5000K Daylight Less Driver Fatigue, Natural Color
  • Specifications:
    • Product Type: XL40
    • Overvoltage Protection: Built-In
    • Mounting Hardware Included: Yes
    • Lighting Type: Forward Projecting
    • Lighting Technology: LED
    • Lighting Quantity: 4
    • Lighting Modes: Beam
    • Light Quantity: 1
    • Lens Material: Hardcoated Polycarbonate
    • Lens Color: Clear
    • Mounting Hardware Material: Stainless Steel
    • Universal or Specific: Universal
    • Wiring Harness Included: Yes
    • Wattage (W): 43.5
    • Housing Material: Powder Coated Cast Aluminum
    • Housing Color: Black
    • Description: Trail; Clear
    • Brightness (Lumens): 5,224 (Hi) / 1,435 (Low)
    • Bezel Material: Powder Coated Cast Aluminum
    • Beam Pattern: Trail
    • Average Rated Life (hr.): 49930
    • Amperage Rating (A): 3.4
    • Effective Lighting Score (ELS): High: 92 degree /5.9/226'/5224; Low: 74 degree /5.9/119'/1435
  • Standards & Compliance:
    • Standards/Compliance (Water Resistance): IP69K (Waterproof up to 9ft & Pressure Washable)
    • Standards/Compliance (Impact Resistance): IK10 Compliant (Mechanical Impact Testing)
    • Standards/Compliance (Durability): Exceeds MIL-STD810G (Mil-Spec Testing)
  • Dimensions:
    • Weight (lbs.): 2.45
    • Length (in.): 4.43
    • Height (in.): 4.43
    • Depth (in.): 3.65



KTM XL40 LED Headlight Kit (24-on) w/ Hi-Low Harness Baja Desigins

$478.95

  • ACHIEVING

    4.8

    average rating

  • With

    95%

    positive reviews

  • LESS THAN

    3%

    return rate

Does it come with a warranty?

Yes, most products we sell are backed by the manufacture's warranty. Warranty coverage varies by brand, so check the product listing or contact us if you have any questions before purchasing.

What happens if I don't like it?

If you're not completely satisfied, we're here to help. Eligible unused items may be returned within 30 days of delivery, subject to our return policy and applicable restocking fees.

How fast is shipping?

We process most orders within 1-2 business days. Shipping times vary by product availability and location, but most customers receive their orders within 3-7 business days after they ship.

What's the returns policy?

Returns must be requested within 30 days of purchase, Items must be new, unused, and in their original packaging. Approved returns are subject to a 30% restocking fee. Custom order, electrical, and special order items may not be eligible for return.

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